Kunj Tapiawala - Portfolio

Projects

ADSC x SAE Wireless Transmission of Telemetry Data

The ADSC x SAE initiative is an innovative joint venture between the Aggie Data Science Club and the Society of Automotive Engineers at Texas A&M University. This project is designed to revolutionize real-time data transmission in automotive systems through the implementation of wireless telemetry. A robust and interactive dashboard is being developed to enable real-time visualization and in-depth analysis of the transmitted data, providing engineers with actionable insights. This endeavor exemplifies the seamless integration of data science methodologies with automotive technology, advancing the field of automotive engineering through precision, speed, and enhanced data handling.

Dynamic Control Panel Cost Quotation Software

The development of a Dynamic Control Panel Cost Quotation Software for Controlocity aimed to streamline the complex process of quoting control panel manufacturing costs. This tool leverages a sophisticated interface where clients can input detailed specifications like dimensions, materials, and design intricacies. It employs real-time data fetching through API integrations for up-to-date material pricing and uses machine learning algorithms to predict cost variations based on historical trends. An optimization engine evaluates cost-effective strategies by applying volume discounts and scalability factors, making the quotation process both precise and efficient. This project showcased advanced programming, cost analysis, and system optimization.

Commercial Facility Energy Assessment and Recommendations

This project entailed a comprehensive energy efficiency audit of a 10,000-square-foot industrial facility. Using detailed analysis, key energy-saving recommendations were identified, including the implementation of programmable thermostats, efficient HVAC adjustments, and sealing measures to reduce energy loss. The adoption of these changes culminated in significant energy savings, reducing the facility's annual energy consumption by over 1,800 kWh and cutting costs by over $100 annually. The project demonstrated the practical application of energy auditing practices and the benefits of targeted energy conservation strategies.

Interactive Digital Control System with Joystick and LCD Interface for Motor

In this embedded systems project, I designed an interactive digital control system powered by a Launchpad microcontroller, integrated with components such as a DC motor, servo motor, joystick, and LCD display. The system's C/C++ codebase managed the motor's speed and directional control based on joystick input, while the display showcased dynamic voltage readings and a digital clock function. The project encapsulated my skills in microcontroller programming, real-time data acquisition, and interactive hardware interfacing, showcasing my proficiency in developing complex embedded solutions.

BreezeLuxe Neckfan

The BreezeLuxe project involved the design and prototyping of a Bluetooth-controlled, lightweight neck fan tailored for athletes and outdoor workers. This rechargeable device featured three distinct speed settings and was engineered to provide up to 15 hours of quiet operation. Through extensive reverse engineering and cost analysis, the team successfully reduced the production cost to $22.91 per unit. This project reinforced the importance of iterative design processes, cost-effective manufacturing techniques, and the integration of user-friendly electronic controls in product development.

Hand Held Metal Detector

This project focused on assembling a handheld metal detector using a Ximimark kit, where I meticulously soldered components like resistors, capacitors, and sensors onto a circuit board. The detector was designed for real-time metal detection with auditory alerts, suitable for applications in security and fieldwork. This hands-on experience enhanced my skills in circuit design, soldering, and understanding practical electronics assembly.

MSP432 Timed Memory Number Guessing Game

The MSP432 Timed Memory Number Guessing Game project involved programming a microcontroller to support a memory-based game that provided real-time user feedback via an LCD display. The project incorporated an algorithm for pseudo-random number generation, user input handling, and display updates. Challenges included optimizing the game loop and enhancing the randomness for replayability, which I tackled through rigorous testing and code refactoring.

Los Alamos National Laboratories Sensor Array

The Los Alamos Sensor Array project, known as BoomHawk, was geared towards enhancing process control in high-explosive manufacturing through advanced sensor integration. Using the ParticleTrack G400, a state-of-the-art sensor for particle size analysis, the system monitored and logged real-time data to maintain optimal process stability. This project required developing high-speed data acquisition and automated response protocols to manage deviations, ensuring product quality and operational safety.

MSP432 Console Interface

I engineered a multi-functional console interface program for the MSP432 microcontroller, enabling operations like RGB LED manipulation, real-time temperature readings, and button status updates. This project showcased my proficiency in hardware interfacing and embedded C programming, utilizing SysTick timers, Timer32 modules, and analog-to-digital converter (ADC) functionalities for a comprehensive microcontroller interaction.

Hazguard: The Ultimate Construction Site Safety Bot

The HazGuard project was an initiative to bolster construction site safety through an automated, sensor-equipped robot capable of real-time hazard detection and incident response. Engineered with a robust aluminum frame, HazGuard integrated multiple sensor types including infrared, high-resolution cameras, and environmental monitors. The robot’s AI-driven system could autonomously detect safety breaches, issue alerts, and initiate emergency procedures, emphasizing proactive safety management and automated incident logging for compliance and reporting.

Line-following Autonomous Robot

The line-following autonomous robot project was focused on designing a self-navigating vehicle that could accurately follow pre-set paths using an array of analog infrared sensors. This project leveraged FPGA programming with Intel Quartus for real-time decision-making and movement control. Key technical challenges included optimizing PWM signals for motor control and implementing a state machine for responsive, reliable operation. This work underscored my expertise in digital logic design and embedded control systems.

Two-player Pig Probability Game

The Two-player Pig Probability Game was developed in Python as a strategic simulation involving turn-based gameplay and random chance. The game employed Python’s 'random' module for simulating dice rolls and included mechanisms for point calculation, player turns, and risk management. Future improvements planned include integrating a graphical user interface (GUI) for a more engaging user experience and incorporating complex probability analysis for game strategy optimization. This project demonstrated my skills in Python programming, algorithm design, and user-centric software development.

Experience

Founder

Since September 2024, I have taken on the role of Founder at a Stealth Startup, where I spearhead cutting-edge advancements in drone technology, machine learning model training, and advanced identification systems. This leadership position requires overseeing end-to-end project development, from ideation to implementation, ensuring that we meet the highest standards of innovation. My responsibilities include directing strategic planning, guiding technical teams, and collaborating with industry experts to refine our solutions for real-world applications. This role has sharpened my leadership, strategic thinking, and problem-solving abilities while positioning me at the forefront of technological innovation in an ever-evolving industry.

Founder and CEO, Controlocity

Since founding Controlocity in May 2021, I have been leading the company as CEO, driving its mission to deliver custom-designed control panel solutions tailored to client specifications. My role encompasses overseeing all aspects of operations, from initial consultations and design blueprinting to cost estimation and manufacturing oversight. I ensure that every product meets stringent quality benchmarks and complies with industry standards. Beyond product development, I focus on nurturing client relationships, fostering a culture of continuous improvement, and exploring new market opportunities to solidify Controlocity's position as a trusted provider in the industrial control solutions market. This journey has honed my business acumen, reinforced my technical expertise, and expanded my leadership capacity.

Managing Partner, DFW Liquidators

Since May 2023, I have been the Managing Partner at DFW Liquidators, where I lead the strategic direction and oversee the operational facets of the business. My role includes setting growth targets, identifying expansion opportunities within the automation and industrial electrical sectors, and streamlining workflows to enhance efficiency. On a daily basis, I manage financial operations, build and maintain strong client relationships, and lead a diverse team committed to innovation and quality service delivery. My tenure at DFW Liquidators has been marked by a commitment to fostering a culture of accountability and continuous development, positioning the company for long-term success in a competitive industry.

IXIA and Keysight Surplus Asset Manager

From May 2023 to August 2024, I served as the Surplus Asset Manager for IXIA and Keysight, where I managed inventory valued at over $20 million and maximized asset recovery through efficient resale strategies. Leading a team of five, I directed logistics, quality control, and inventory processes, ensuring that surplus assets were handled with precision and aligned with business objectives. I specialized in managing high-value components, including sophisticated network visibility equipment and related assets. My responsibilities included overseeing procurement, developing effective asset listing and resale strategies, and coordinating seamless shipping operations to resellers and end-users. This role enriched my logistical planning, leadership, and asset management skills.

Control Systems Decommissioning Specialist

In my contract role as a Control Systems Decommissioning Specialist at the U.S. Department of Energy from May 2022 to August 2022, I led the decommissioning of approximately 100 control cabinets at the Savannah River Site’s Mixed-Oxide Fuel Fabrication Facility. This high-value project, part of an $8 billion initiative, required meticulous attention to safety and protocol adherence. I managed the dismantling and removal of systems while ensuring compliance with strict regulatory standards. My ability to coordinate complex logistical operations and mitigate potential risks was instrumental in the project's success, showcasing my capability to manage high-stakes engineering projects effectively.

Decommissioning Site Engineer, ABB Motors and Drives North America

From October 2021 to January 2022, I worked as a Decommissioning Site Engineer at ABB Motors and Drives North America, where I led a multidisciplinary team in the careful dismantling of high-power electrical and automation machinery. This role required adherence to strict safety standards and coordination of team activities across multiple sites. My leadership ensured that the project was completed two weeks ahead of schedule, demonstrating my proficiency in project planning and execution. I developed solutions tailored to project-specific challenges, learned the importance of quick decision-making in industrial settings, and gained in-depth exposure to high-power transformer handling.

Decommissioning Site Engineer, Fibrant

Between October 2020 and February 2021, I led the engineering and technical teams responsible for decommissioning electrical and automation equipment from more than 25 sites within the Fibrant/DSM campus in Augusta, Georgia. My role involved developing and implementing decommissioning plans that emphasized safety, precision, and efficiency. Despite the project's complexity, we completed the work four weeks ahead of schedule, showcasing my ability to lead teams through demanding timelines. This experience highlighted my strengths in communication, safety adherence, and operational management in a high-stakes environment.

Publications

EcoScape: Carbon-Capture for a Sustainable Future

Published on Sep 28, 2023, the EcoScape project offers an innovative blueprint for urban sustainability through integrated carbon-capture technologies tailored for metropolitan settings. The results from the theoretical data projections highlighted significant improvements in urban carbon sequestration compared to traditional green spaces. Simulations indicated that EcoScape could capture atmospheric CO2 with superior efficiency due to its advanced air capture units and bioengineered plant systems. The environmental impact analysis illustrated considerable reductions in urban carbon footprints and improvements in air quality and biodiversity, showcasing EcoScape's potential for a greener urban future.

ThermoFlux: Sustainable Geothermal Greenhouses

ThermoFlux Greenhouse Solutions, published on Sep 28, 2023, explores the implementation of geothermal energy to maintain consistent greenhouse temperatures, enhancing crop yield while minimizing carbon emissions. The study's theoretical projections demonstrated that ThermoFlux could achieve significant energy savings compared to conventional heating and cooling systems. Results highlighted a dramatic reduction in carbon footprint and sustained energy efficiency, establishing the system's economic and environmental viability over time. The findings provide a compelling argument for adopting ThermoFlux as a sustainable solution in modern agriculture.

Strategizing Cost-Effective Gold Recovery from Cu, Ag, and Tn Alloys

Published on Sep 1, 2023, this research delved into three gold recovery techniques—reverse electroplating, Eco-Goldex, and HCL/H₂O₂ chemical baths—evaluating their efficacy, cost-effectiveness, and environmental impact. Results indicated that reverse electroplating was the most efficient method for extracting gold, particularly from copper alloys. Eco-Goldex, while slightly less effective, emerged as the most environmentally friendly option, offering sustainable recovery with minimal ecological disruption. The HCL/H₂O₂ baths, though cost-effective, raised environmental concerns due to their chemical waste.

Improve the Efficiency of a TiO2-Powered Dye-Sensitized Organic Photovoltaic Gratzel Solar Cell

Presented at the 46th Annual Texas Junior Science and Humanities Symposium on Sep 17, 2019, this study assessed the impact of fruit-based dyes on the efficiency of TiO2-powered dye-sensitized solar cells (DSSCs). Results indicated that blackberry dye significantly outperformed raspberry dye, achieving a 25% increase in energy conversion efficiency under optimal light conditions (500 W/m²). The findings underscored the potential for sustainable, natural dyes to be used in solar energy technologies, marking a promising step towards eco-friendly photovoltaic solutions.

I'm a Big Fan: A Novel Approach to Increase the Efficiency of HAWT

This 2019 publication presented at the Texas Junior Science and Humanities Symposium introduced a fluid dynamic efficiency system to enhance the electrical output of Horizontal Axis Wind Turbines (HAWT). Experimental results showed a 25% improvement in output when using the proposed system, particularly at shorter distances (15 cm) and higher wind speeds (4 m/s). The study concluded that incorporating aerodynamic modifications could substantially boost HAWT performance, demonstrating a strong correlation between wind placement, speed, and turbine efficiency.

I'm Attracted to The Power: Enhancing HAWT Efficiency Using Magnetic Fields

Presented at the 2018 Annual Texas Junior Academy of Science on Sep 17, 2018, this research explored the unconventional application of magnetic fields to boost the efficiency of Horizontal Axis Wind Turbines (HAWT). The study investigated how integrating magnetic field technology could reduce mechanical resistance and enhance energy capture, thereby improving overall turbine performance. Detailed experimentation and analysis were conducted to evaluate the potential energy gains and operational feasibility. The findings suggested that incorporating magnetic assistance could serve as a complementary approach to existing wind turbine designs, paving the way for more efficient renewable energy systems.

Certifications

IS-1004: The FEMA Site Inspection Process

Issued by FEMA in September 2024, this certification focuses on the detailed process and procedures involved in site inspections following disasters. It encompasses key protocols and compliance measures to ensure safety and effective resource management during post-event evaluations.

IS-1019: Codes and Standards

Obtained from FEMA in September 2024, this certification provides comprehensive insights into building codes and standards. It is designed to equip professionals with the knowledge required for maintaining compliance in disaster response and construction.

IS-103: Geospatial Information Systems Specialist (GISS)

Certified as a Geospatial Information Systems Specialist by FEMA in September 2024, this certification covers advanced training in geospatial analysis and mapping technology for disaster management, ensuring efficient resource allocation and situational awareness.

IS-13: EMI Conduct and Behavior

Completed in September 2024, this FEMA certification emphasizes ethical conduct and professional behavior in emergency management settings, ensuring best practices are followed to foster trust and effective collaboration.

IS-238: Critical Concepts and Supply Chain Flow and Resilience

Acquired in September 2024, this certification from FEMA focuses on critical concepts related to supply chain resilience. It explores strategies to mitigate disruptions and maintain operational efficiency during emergency response and recovery.

MATLAB Calculations with Vectors and Matrices

Issued in August 2024, this MATLAB certification covers essential calculations involving vectors and matrices, enhancing proficiency in mathematical modeling and simulation tasks.

Lean Six Sigma Yellow Belt

Obtained in January 2024 from the American Society for Quality, this certification demonstrates understanding of Lean Six Sigma methodologies for process improvement and quality management.

Adult, Child, Infant CPR/AED Certification

Certified in September 2023 by the National CPR Foundation, this credential signifies training in life-saving techniques for adults, children, and infants, focusing on CPR and the use of AEDs.

Society for Underwater Technology Membership

Membership issued in September 2023, signifying involvement in the Society for Underwater Technology, which supports advancements in underwater engineering and technology.

Texas Boating License

Issued in July 2022 by the Texas Parks and Wildlife Department, this certification authorizes the holder to operate watercraft in Texas waters, highlighting knowledge of boating safety and regulations.

Drone Pilot License

Certified by the Federal Aviation Administration in January 2022, authorizing drone operation for commercial and recreational purposes, with training in safety protocols and regulations.

ACS Membership Certification

Earned in January 2019, recognizing membership in the American Chemical Society, which supports professionals in the field of chemistry and chemical engineering.

OSHA Safety Certification

Completed in January 2018, this certification from OSHA affirms adherence to workplace safety standards and practices, contributing to a secure and compliant working environment.

Tractor and Machinery Operator Certification

Issued by DFW Liquidators in January 2018, this certification qualifies the holder to operate tractors and various machinery, demonstrating knowledge of equipment safety and maintenance.

Awards

Automatronic Excellence Award

Issued by Industry Tech Days in October 2023, the Automatronic Excellence Award recognizes individuals who have demonstrated exceptional expertise in electrical automation, pushing the boundaries of innovation and setting new benchmarks in the industry. Recipients have not only made substantial contributions to automation technology but have also promoted equitable and sustainable practices through the distribution of surplus resources. The award reflects a dedication to technical mastery, social responsibility, and pioneering spirit. The event was attended by leading industry players such as DIGIKEY, ROHM, OMRON, EATON, IBM, HARTING, MOUSER, and Würth Elektronik, and featured keynote addresses by Oliver Dial, CTO of QUANTUM, and Jack Kang, SVP at SiFive, discussing the future of engineering.

ElectroAutomation Luminary Award

The ElectroAutomation Luminary Award, presented by Industry Tech Days in October 2023, celebrates those who have exhibited exceptional leadership and innovation in electrical automation. This accolade honors visionary individuals who have made transformative contributions, setting a course for the industry's future with unparalleled creativity and forward-thinking. Recognizing their role as pioneers, recipients of this award are regarded as true leaders in the field, inspiring peers and pushing the boundaries of technological progress.

Aggie License Plate Scholar

Awarded by Texas A&M University in February 2022, the Aggie License Plate Scholar recognition is part of the Opportunity Award Scholarships, granted to the most competitive students based on their outstanding academic and extracurricular achievements. This award reflects a strong commitment to academic excellence and involvement in community and campus activities.

International Genius Olympiad - Exceptional Genius Award

Presented by the Rochester Institute of Technology in May 2020, the Exceptional Genius Award is part of the International GENIUS Olympiad, a prestigious competition focused on environmental issues. Organized by Terra Science and Education, the Olympiad brings together students globally to present projects across five disciplines with an environmental theme. This award highlights a commitment to environmental awareness and innovation, recognizing exceptional project work in addressing critical environmental challenges.

About Me